The cosmetic industry is still growing in Pakistan and so is the cosmetic packaging industry.
More and more people are getting serious about skincare, hair care, and beauty. New brands are entering the market regularly.
The result? The demand for high-quality packaging is increasing.
In the cosmetic sector, one product that has received a lot of attention recently is PETG jars. Premium brands use these since they look premium, exclusive, and high-class.
If you’re a plastic manufacturer or investor who wants to get into the cosmetic packaging industry, PETG jars can be your pick.
The demand already exists. The import is higher. The competition is still low.
Read this detailed guide to learn more about the product.
Product Overview of PETG Jars
PETG stands for Polyethylene Terephthalate Glycol.
It is a modified version of PET plastic that contains glycol. This small modification gives PETG several advantages over standard PET.
PETG is transparent, chemical-resistant, has a premium appearance, looks more attractive in stores/shelves, and helps cosmetic brands improve their product presentation.
Because of these benefits, PETG jars are commonly used for:
- Face creams
- Moisturizers
- Hair masks
- Body butter
- Cosmetic gels
- Beauty products
- Personal care products
PETG jars are available in different sizes depending on packaging requirements.
Common sizes include:
- 5 ml
- 10 ml
- 20 ml
- 50 ml
- 100 ml
- 200 ml
Among these sizes, 50 ml and 100 ml jars are widely used in the cosmetic industry. Even bigger sizes are also available, such as 250 ml, etc.
How Much Demand for PETG Jars Exists in Pakistan?
The demand for PETG jars is huge in Pakistan right now.
According to available industry data, more than 16 million PETG jars and bottles were imported into Pakistan during 2025. It is expected to be at least 15% more in 2026.
However, despite this large demand, there are only 2 or 3 local PETG jar manufacturers. Most cosmetic companies continue to rely on imported packaging.
This creates a gap between demand and supply, and a big opportunity for investors.
If we compare importing jars, local manufacturing can provide faster delivery, better prices, and lower transportation costs for cosmetic brands.
It is a big win-win for both parties.
You should definitely enter this market early so you can benefit from the growing need for locally manufactured PETG jars.
Which Machines Are Required for PETG Jars Manufacturing? What Is Their Total Cost?
Injection Stretch Blow Molding (ISBM) machine is used to manufacture PETG jars.
Note: The same setup is used for PETG bottle manufacturing as well. You can also read about this.
This technology combines injection molding (for preform production) and the stretch blow process. And the whole process is automated, requiring no human involvement.
A complete PETG jar manufacturing setup requires several auxiliaries working together, such as:
Injection Stretch Blow Molding Machine
This is the main machine of the production line. It manufactures the PETG jars automatically after the resin material is loaded into the system.
Cost (est.) ≈ $130,00
PETG Jar Mold
The mold decides the shape and size of the final product.
The mold can have 3 to 7 cavities (or even more), depending on the size and shape of the jar. The cycle time can be 17 to 27 seconds with a production of 600-1000 pieces/hr.
Cost (est.) ≈ $35,000
Dehumidifying & Drying Loading System
PETG resin must be properly dried before processing. This machine is used for this purpose. It removes moisture from the raw material and loads it into the production system.
Cost (est.) ≈ $9,000
Air-Cooled Chiller
The chiller helps maintain the correct operating temperature during production, which is key to having quality products and good machine performance.
Cost (est.) ≈ $8,500
Oil Mold Temperature Controller
The oil mold temperature controller is an industrial device that preheats and controls mold temperature throughout the manufacturing process.
Cost (est.) ≈ $2,300
Air Compressor (High-Pressure)
ISBM requires a compressor to provide high-pressure compressed air to force/blow the heated plastic preforms against the mold cavity.
Cost (est.) ≈ $6,000
Air Dryer (High-Pressure
Moisture needs to be removed from the PETG resin to achieve consistent product quality. A high-pressure air dryer is used exactly for this purpose.
Cost (est.) ≈ $900
Air Filter System
The air filter cleans compressed air and protects the production process from contamination (such as oil, moisture, or other particles).
Cost (est.) ≈ $700
Air Storage Tank (1000L)
The air storage tank (or air receiver) in an ISBM acts as a key buffer. It stores and maintains a stable high-pressure air supply for continuous machine operation to expand preforms.
Cost (est.) ≈ $2,200
Total Setup Cost
The complete PETG jar manufacturing setup has an estimated FOB China cost of approximately:
≈ $194,600
However, this is not the final number.
The exact price estimate can vary based on many factors, such as ex-factory prices of each machine, USD-PKR exchange rate, shipping charges, customs duties, etc.
Production, Profit, and ROI of PETG Jars Manufacturing
Now let’s look at the numbers that make this business attractive.
For a standard 50 ml PETG jar, an ISBM machine can produce approximately 700 to 800 pieces per hour.
The process is simple because the whole setup is fully automated.
PETG resin is loaded into the machine, and the whole setup will manufacture finished jars on its own with minimal to no operator involvement.
The estimated production cost of a 50 ml PETG jar is around PKR 22 per piece.
As far as the profit margin matters, manufacturers can easily earn about 20% to 25% on every piece. But it can even go higher as per market conditions and selling price.
Based on these figures, the setup can generate approximately:
PKR 3,500 to PKR 4,400 per hour in revenue
Suppose a manufacturer operates the manufacturing setup with 80% efficiency every day, they can easily return all their investment within 1.5 to 2 years.
Of course, actual results can vary based on the following factors:
- Market demand
- Selling price
- Production efficiency
- Material costs
- Electricity costs
- Labor expenses
- Maintenance costs
Businesses with strong sales networks and stable customers can even achieve a faster return on investment.
HiTech Machinery Can Help You Here
It feels quite challenging to start a manufacturing business. This happens especially if someone is entering the plastic packaging industry for the first time.
This is where HiTech Machinery can help.
HiTech Machinery provides complete turnkey solutions for PETG jar manufacturing.
What this means is that you won’t have to source machines from different suppliers. Instead, the whole setup will be provided by us, from a single source.
We can also help customers with:
- Machine selection
- Production line planning
- Mould designing/selection
- Installation
- Technical guidance
- Servicing and repairing
- Local warranty
- 24/7 support
And much more.
Whether you are starting a new manufacturing facility or upgrading an existing setup, our professional support can save both time and money.
Contact us today and get ready for your setup!
