PVC Pipe Manufacturing

Scope of PVC Pipe Production:

In Pakistan, there is only 0.28 kg per capita PVC consumption which is very low as compared to USA and Japan. In USA, per capita PVC consumption is 7.75 kg and in Japan, there is 5.11 kg per capita PVC consumption. Major industrial cities of Pakistan including Lahore, Karachi, Multan, Faisalabad, Peshawar, Rawalpindi and Gujanwala etc. Consists of around 400 PVC pipe manufacturing units. Estimated production of these PVC pipe manufacturing units is 45,000 metric tons per year. In near future, PVC pipes replace the other products, that is why a huge potential still exists (that is more than 41,000 metric tons). If Pakistan’s per capita consumption (currently it is around 0.5 kg/person) becomes global average consumption (around 4.5 kg/person), then Pakistan would need 585,000 tons per annum production at the present population level. In Pakistan, the major reasons for the slow growth of UPVC pipe manufacturing industry is the unawareness of innovation in the PVC pipe production line.

Basic Working Process for PVC pipe manufacturing:

Basic stages in PVC pipe production are: Ingredients (PVC/UPVC + additives) — Mixing — Material Conveying — Forced Feeding — Conical Twin-Screw extruder — Pipe Extrusion Mold — Diameter Control Unit — Vacuum tank — Cooling tank (optional) — Marking Machine (optional) — Haul-off unit — Cutter — Stacker/Belling Machine — Finished Product Inspection — Packaging and Storing.

How to Start PVC pipe production:

For the PVC pipe production line, the recommended minimum land requirement is around 8,200 sq.feet so that all utilities and facilities can be properly provided. Initial investment on machinery depends on the required production capacity of PVC pipes. HITECH PLASTICS ENGINEERING is renowned “One Stop Shop” for all your machine requirement regarding to PVC pipe production line. To meet growing market demands for PVC pipes, we offer you complete turnkey solution which adopts latest technology as well as it is able to reduce overall production costs. Believing on the quote, “TIME IS THE BIGGEST COST”, we always strive to exceed customer expectations by offering high speed PVC pipe production line. Our offered PVC pipe production line includes a twin conical/parallel screw extruder which has extrusion output in the range of 120 kg/h to 1400 kg/h. Twin conical screw extruder has screw diameter 45/90, 51/105, 55/110, 65/132, 80/156, 92/188 or 110/220. Parallel screw extruder has screw diameters 75/28, 93/28, 114/28 or 135/28.

Our in-house experts work hard to ensure that the entire process, from initial customer contact all the way through to final delivery, is assured to carry out in the most efficient manner as much as possible. Customer accept us because of our quality assurance. You dream of the PVC pipe production; HITECH PLASTICS ENGINEERING makes it reality!

It doesn’t matter which diameter of PVC pipes you want to produce, HITECH PLASTICS ENGINEERING has precisely the right technologies for you. As a single-source solutions provider, we understand the deeper needs that must be addressed, even when the clients may not realize them. The key points of HITECH PLASTICS ENGINEERING’s turnkey services for PVC pipes plant are:

1. Optimized performance
2. Low power consumption
3. Easy operations
4. Corrosion resistance
5. Durability and consistent working

Turnkey project for PVC pipe manufacturing includes:

• Used for heating, melting, mixing and conveying the PVC material to the mould/die, where it is shaped into a pipe. Click here for more detail.

You also can select twin parallel screw extruder according to your requirement.

• Used to shape the PVC pipe. Click here for more detail.

• Used to provide necessary force to pull the pipe through entire cooling operation without affecting the dimension of the pipe. Click here for more detail.

• Used for pulling the PVC pipe.
• You can select haul-off unit with 2-caterpillars or multi-caterpillars as per need.
• Range of Haul-off speed is 0.04 m/min to 20 m/min.

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• Used for marking brand identity on PVC pipes in the form of plain text or shape. Click here for more detail.

• Used to smooth cutting of PVC pipes.

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• Used to create a funnel shape at the end of pipe, so that pipe can be fitted with tight seal.
• PVC pipe with ϕ75-ϕ630 diameter can be processed.

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• Used for mixing, batching, coloring, drying and other processes of various plastics. Click here for more detail.

HITECH PLASTICS ENGINEERING guarantee your project of PVC pipe production will receive the attention to detail, irrespective of how small or large the project. The company excel in build full turnkey project with wide range of services to meet your schedule and budget. If you have a project that you would like to discuss, regardless of which plastic parts you want to produce, feel free to contact us to schedule a free consultation. Let’s create your growth strategy together, Our Products, Your Industry.