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Lotion Pump Manufacturing & Assembling

Manufacturing and Assembling Lotion Pump

Lotion pump making is now become trending business. Market demand for lotion pump is raising day by day, specially during this pandemic COVID-19, when uses of hand sanitizers increases suddenly. “Hitech Plastics Engineering” feel proud to announce that, in recognition of our excellent quality and high production standards, our company is the only organization in Pakistan that provides complete solution for lotion pump manufacturing and assembling. Lotion pumps have already been widely used in the medicine, hand sanitizer, medicine, gel cream etc. Let’s discuss machines that is required for continuous production and assembling.

Lotion Pump Molds

You have always option to customize molds with different design and different production requirements.
injection-moulding-machines-for-Head-Cap-Mould

Injection Molding Machine for Head Cap Mould

  • Suitable Machine: 208 Ton.
  • Cycle Time: 25 seconds
  • No. of Cavities: 16 cavities
  • Product Material: PP
  • Production: 38 pieces per minute
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines-for-Head-Cap-Mould

Injection Molding Machine for Head Cap Mould

Note: If you want to manufacture same design of head cap, then it is recommended to install 2 sets of molds. Otherwise, change the design of head cap so that you can achieve maximum production.

  • Suitable Machine: 208 Ton.
  • Cycle Time: 25 seconds
  • No. of Cavities: 16 cavities
  • Product Material: PP
  • Production: 38 pieces per minute
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines for Connection Cap

Injection Molding Machine for Connection Cap Mould

  • Suitable Machine: 208 Ton.
  • Cycle Time: 25 seconds
  • No. of Cavities: 32 cavities
  • Product Material: PP
  • Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines-for-Screw-Cap-for-28mm

Injection Molding Machine for Screw Cap (28mm) Mould

  • Suitable Machine: 268 Ton.
  • Cycle Time: 25 seconds
  • No. of Cavities: 32 cavities
  • Product Material: PP
  • Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: 4 point hot runner

Click here for technical details of injection molding machine.

injection-moulding-machines for Piston

Injection Molding Machine for Piston Mould

  • Suitable Machine: 178 Ton.
  • Cycle Time: 20 seconds
  • No. of Cavities: 32 cavities
  • Product Material: LDPE
  • Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines for Piston Rod

Injection Molding Machine for Piston Rod Mould

  • Suitable Machine: 178 Ton.
  • Cycle Time: 20 seconds
  • No. of Cavities: 32 cavities
  • Product Material: PP
  • Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines-for-Piston-Base

Injection Molding Machine for Piston Base Mould

  • Suitable Machine: 178 Ton.
  • Cycle Time: 20 seconds
  • No. of Cavities: 32 cavities
  • Product Material: POM
  • Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: Cold Runner

Click here for technical details of injection molding machine.

injection-moulding-machines-for-lotion pump making

Injection Molding Machine for Pump Body (28mm) Mould

  • Suitable Machine: 268 Ton.
  • Cycle Time: 25 seconds
  • No. of Cavities: 32 cavities
  • Product Material: PP
  • Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
  • Mold Base: P20
  • Mold Cavity: S136
  • Mold Core: S136
  • Runner System: 4 point hot runner

Click here for technical details of injection molding machine.

Auxiliary Machinery

Boost your production in efficient way by using recommended auxiliary machines
hopper dryer

Hopper Dryer

  • HHD-100EB
  • HHD-150EB

Auto_Loader_HAL-300_GN

Vacuum Auto Loader

  • HAL-300GN
  • HAL-600GN

industrial chiller

Industrial Chiller

  • HC-08ACI
  • HC-10ACI
  • HC-12ACI

Plastic Crusher

Crusher

  • HNS-260-500

Raw Material Collection Bin

Raw Material Collection Bin

  • MCB-150
  • MCB-200

HHS Plastic Mixer

Plastic Color Mixer

  • HHS-150EB
  • HHS-200EB

Extrusion Line for Lotion Pump Pipe

Manufacturing Lotion Pipe with High Speed Production
Extrusion-Line-for-Lotion-Pump-tube, lotion pump manufacturing assembling

Extrusion Line for Lotion Pump Pipe (PP)

  • Raw Material: PP
  • Tube Inner Diameter: 4 mm
  • Tube Outer Diameter: 5.5 mm
  • Tube Width: 0.55 mm
  • Line Capacity: 25 KG/H
  • Cut to Length: 84.63 mm
  • Voltage: 380V/3P/50HZ
  • Total power supply: 35KW
  • Power consumption during normal production: ≈18KW
  • Recommended water temperature: 8℃~12℃
  • Circulation Water Flow: ≈2M³/H
  • Compressed Air: ≈0.6 MPA (<10M³/H)
  • Air Consumption: 0.4~0.6m³/min
TypeHTSJ-Ф 45 Precision Extruder
Extrusion Screw
MaterialHigh-strength precision nitrided alloy steel (38CrMoALA)
Diameter45 mm
L/D28:1
Rotational speed76 RPM
Surface treatmentNitriding, mirror-polishing
Nitriding depth0.5-0.7 mm
Nitriding HardnessHV880-980
Brittleness ≤ 2
Barrel
Barrel materialHigh-strength precision nitrided alloy steel (38CrMoALA)
Inner surface treatmentNitriding, grinding
Barrel coverSUS304 stainless steel
Heating ControlHeating control zone: 7 zones
Total heating power: 7*1200 W
Barrel heating control zone: 4 zones
Total Barrel heating power: 4* 3000 W
Extrusion tooling heating zone: 3 zones
Heater: High-efficiency cast aluminum heater
Temperature control: Japan RKC
Thermocouple: “K”-style temperature thermocouple with high temperature
Thermocouple break alarm
Temperature alarm: Upper and lower limit temperature alarm
Cooling ControlCooling mode: Fan-cooled
Blower: High-efficiency ultra-quiet sirocco Blower
Blower QTY: 4 ea.
Power of Blower: 4*200W
Barrel coverSUS304 stainless steel
Gear Reducer
Gear box materialAlloy casting steel (40CrMnMo)
ReducerHigh-precision gear reducer
Gear modeHelical gear
Gear material20 CrMnTi
Gear surface treatmentAbrasion Resistance Treatment
Shaft40 Cr
Electric Cabinet
StandardCE compliant
TypeHorizontal type, integrated with extruder
CoolingFitted ventilation fan, effectively remove heat for better maintenance of electrical
components.
DriverJapan Yaskawa AC inverter
Driving Power11 KW
Solid-state relayJapan Omron
Circuit BreakerSchneider
Control System
Control PaneSiemens HMI
PLCSiemens PLC
Operation PanelFitted lever switch for power, button switch for extruder motor and power indicator

Extrusion Tooling

Extrusion HeadHigh precision extrusion head set: 1 set
Head Material2316H, more wear-resistant and corrosion-resistant, long service life
Die SetHigh precision extrusion die set for monolayer tube: 1 set
Die Set MaterialS136H, specially designed for precision tube extrusion
Heating ControlStainless steel heating ring set, easy to handle
Thermocouple: “K”-style temperature thermocouple with high temperature.
Thermocouple break alarm
Temperature alarm: Upper and lower limit temperature alarm

Vacuum Calibration Tank

cooling tank
Cooling Tank Length4000 mm
Vacuum Section800 mm/1600 mm
Housing2MM thick, SUS304 stainless steel through fine welding and bending forming
FrameAluminum alloy frame with SUS304 seal-plate
CoversTempered glass covers
ReservoirStainless steel
Vacuum PumpWater-loop vacuum pump 1.5 KW
Water Pump550 W centrifugal pump
Water Tank MovementAdvance PU universal casters, height adjustable support arm
Water tank back-and-forth: ±200MM, manual, mechanical gear drive
Water tank height: ±50MM, manual, mechanical gear drive
Water tank horizontal: ±50 mm, manual, mechanical gear drive
Water Flow ControlEquipped with water level controller and water flow rate controller

Medical-grade Puller & Cutter Combination

Medical-grade Puller & Cutter Combination
General Specifications
Control PanelSiemens HMI
FrameHeavy-duty specialized aluminum profile rack
HousingStainless steel
MovementAdvance PU universal casters
Safety CoverLiftable safety cover, large transparent sight window
Haul-off Device
Belt TypeHigh-efficiency and stability foamed ribbed belt
Belt SizeEffective belt contact length: 500MM, width: 60 mm.
Achieve effective traction without damage to the tube
Belt PulleyLow inertial ribbed belt pulley
MotorJapan Yaskawa servo motor X 2 (Nos.)
(Independently control upper and lower belt)
DriverJapan Yaskawa servo driver *2, Achieve more precise traction control
Driving Power400 W x 2 (Nos.)
Belt OpeningThreaded rod to develop or restore the upper and lower belt opening
Haul-off Speed0 ~ 50 M/MIN adjustable
Cutting Device
Cut-off TypeFly cutting
Blade SupportLow-inertia aluminum alloy rotary blade arm, more durable in use
Cutting UnitMovable along the linear guide axis for easy operation and maintenance
Cutting BladeConvenient blade replacement. Force cooling, lubricating and cleaning.
Cutting BushingSpecial replaceable cutter bushing which help to achieve smooth kerf without thorn
MotorJapan Yaskawa servo motor
DriverJapan Yaskawa servo driver, achieve more precise traction control
Driving Power1.3 kw
Cutting ModeTimed cut mode and encoder pulse count mode for optional

1.5M Transport Conveyor

transport conveyor
Transport Conveyor
General Specifications
HousingStainless Steel Metal Plate Bending Forming Frame
MovementMovable Universal Wheels
FrameStainless Steel Screw Rod Adjustment Frame Levelness and Center Height.
Frame Center Height: 1000±50mm Adjustable
Customized Conveying Belt Aluminum Structural Stand Anodized Surface
Belt SizeConveying Belt Effective Length 1500 mm Effective Width 80 mm
Drive PartDrive Part Japan Yaskawa servo motor and Control 400 W
Belt PulleyLow inertial ribbed belt pulley
AdjustmentSectional Control Type Multiple Nozzles; Blowing Pressure Adjustable
Large Flow Air-operated Valve Control the Blowing Action

Collection System

collection system
Collection System
General Specifications
MotorMicro gear reducer motor: 180 W
BeltTransmission Belt: 0.8 *1157*500

Lotion Pump Assembly Line

Now it's time to assemble all parts in efficient way by using full automatic lotion pump assembly line. Assembly line work in following four segments which provide you high speed & continuous assembling process.
, lotion pump manufacturing assembling

Piston Assembly Machine

  • Piston + valve + seal + add oil on the piston
  • Speed is up to 80 pieces per minute

Pump Assembly Machine

  • Body + gasket + ball + springs + piston + closure + collar + add oil on the body
  • Speed is up to 80 pieces per minute

head assembly machine, lotion pump manufacturing assembling

Head Assembly Machine

  • Head + pump assembly + test ball presence + suction + lock head + leakage test
  • Speed is up to 80 pieces per minute

tube machine, , lotion pump manufacturing assembling

Tube Machine

  • Pump + roll tube
  • Speed is up to 80 pieces per minute

One thought on “Lotion Pump Manufacturing & Assembling

  1. chouki says:

    Welcome, if possible, machines for making Auto assembly of lotion pump
    The quantity is from 50,000 to 200,000 pieces

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