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Lotion pump making is now become trending business. Market demand for lotion pump is raising day by day, specially during this pandemic COVID-19, when uses of hand sanitizers increases suddenly. “Hitech Plastics Engineering” feel proud to announce that, in recognition of our excellent quality and high production standards, our company is the only organization in Pakistan that provides complete solution for lotion pump manufacturing and assembling. Lotion pumps have already been widely used in the medicine, hand sanitizer, medicine, gel cream etc. Let’s discuss machines that is required for continuous production and assembling.
Lotion Pump Molds
You have always option to customize molds with different design and different production requirements.
Injection Molding Machine for Head Cap Mould
- Suitable Machine: 208 Ton.
- Cycle Time: 25 seconds
- No. of Cavities: 16 cavities
- Product Material: PP
- Production: 38 pieces per minute
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Head Cap Mould
Note: If you want to manufacture same design of head cap, then it is recommended to install 2 sets of molds. Otherwise, change the design of head cap so that you can achieve maximum production.
- Suitable Machine: 208 Ton.
- Cycle Time: 25 seconds
- No. of Cavities: 16 cavities
- Product Material: PP
- Production: 38 pieces per minute
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Connection Cap Mould
- Suitable Machine: 208 Ton.
- Cycle Time: 25 seconds
- No. of Cavities: 32 cavities
- Product Material: PP
- Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Screw Cap (28mm) Mould
- Suitable Machine: 268 Ton.
- Cycle Time: 25 seconds
- No. of Cavities: 32 cavities
- Product Material: PP
- Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: 4 point hot runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Piston Mould
- Suitable Machine: 178 Ton.
- Cycle Time: 20 seconds
- No. of Cavities: 32 cavities
- Product Material: LDPE
- Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Piston Rod Mould
- Suitable Machine: 178 Ton.
- Cycle Time: 20 seconds
- No. of Cavities: 32 cavities
- Product Material: PP
- Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Piston Base Mould
- Suitable Machine: 178 Ton.
- Cycle Time: 20 seconds
- No. of Cavities: 32 cavities
- Product Material: POM
- Production: 96 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: Cold Runner
Click here for technical details of injection molding machine.
Injection Molding Machine for Pump Body (28mm) Mould
- Suitable Machine: 268 Ton.
- Cycle Time: 25 seconds
- No. of Cavities: 32 cavities
- Product Material: PP
- Production: 77 pieces per minute (Note: if this quantity is not enough, then this project can be customized with more one set.)
- Mold Base: P20
- Mold Cavity: S136
- Mold Core: S136
- Runner System: 4 point hot runner
Click here for technical details of injection molding machine.
Auxiliary Machinery
Boost your production in efficient way by using recommended auxiliary machines
Extrusion Line for Lotion Pump Pipe
Manufacturing Lotion Pipe with High Speed Production
Extrusion Line for Lotion Pump Pipe (PP)
- Raw Material: PP
- Tube Inner Diameter: 4 mm
- Tube Outer Diameter: 5.5 mm
- Tube Width: 0.55 mm
- Line Capacity: 25 KG/H
- Cut to Length: 84.63 mm
- Voltage: 380V/3P/50HZ
- Total power supply: 35KW
- Power consumption during normal production: ≈18KW
- Recommended water temperature: 8℃～12℃
- Circulation Water Flow: ≈2M³/H
- Compressed Air: ≈0.6 MPA (<10M³/H)
- Air Consumption: 0.4～0.6m³/min
| Type | HTSJ-Ф 45 Precision Extruder |
| Extrusion Screw | |
| Material | High-strength precision nitrided alloy steel (38CrMoALA) |
| Diameter | 45 mm |
| L/D | 28:1 |
| Rotational speed | 76 RPM |
| Surface treatment | Nitriding, mirror-polishing |
| Nitriding depth | 0.5-0.7 mm |
| Nitriding Hardness | HV880-980 |
| Brittleness | ≤ 2 |
| Barrel | |
| Barrel material | High-strength precision nitrided alloy steel (38CrMoALA) |
| Inner surface treatment | Nitriding, grinding |
| Barrel cover | SUS304 stainless steel |
| Heating Control | Heating control zone: 7 zones |
| Total heating power: 7*1200 W | |
| Barrel heating control zone: 4 zones | |
| Total Barrel heating power: 4* 3000 W | |
| Extrusion tooling heating zone: 3 zones | |
| Heater: High-efficiency cast aluminum heater | |
| Temperature control: Japan RKC | |
| Thermocouple: “K”-style temperature thermocouple with high temperature | |
| Thermocouple break alarm | |
| Temperature alarm: Upper and lower limit temperature alarm | |
| Cooling Control | Cooling mode: Fan-cooled |
| Blower: High-efficiency ultra-quiet sirocco Blower | |
| Blower QTY: 4 ea. | |
| Power of Blower: 4*200W | |
| Barrel cover | SUS304 stainless steel |
| Gear Reducer | |
| Gear box material | Alloy casting steel (40CrMnMo) |
| Reducer | High-precision gear reducer |
| Gear mode | Helical gear |
| Gear material | 20 CrMnTi |
| Gear surface treatment | Abrasion Resistance Treatment |
| Shaft | 40 Cr |
| Electric Cabinet | |
| Standard | CE compliant |
| Type | Horizontal type, integrated with extruder |
| Cooling | Fitted ventilation fan, effectively remove heat for better maintenance of electrical components. |
| Driver | Japan Yaskawa AC inverter |
| Driving Power | 11 KW |
| Solid-state relay | Japan Omron |
| Circuit Breaker | Schneider |
| Control System | |
| Control Pane | Siemens HMI |
| PLC | Siemens PLC |
| Operation Panel | Fitted lever switch for power, button switch for extruder motor and power indicator |
Extrusion Tooling
| Extrusion Head | High precision extrusion head set: 1 set |
| Head Material | 2316H, more wear-resistant and corrosion-resistant, long service life |
| Die Set | High precision extrusion die set for monolayer tube: 1 set |
| Die Set Material | S136H, specially designed for precision tube extrusion |
| Heating Control | Stainless steel heating ring set, easy to handle |
| Thermocouple: “K”-style temperature thermocouple with high temperature. | |
| Thermocouple break alarm | |
| Temperature alarm: Upper and lower limit temperature alarm |
Vacuum Calibration Tank
| Cooling Tank Length | 4000 mm |
| Vacuum Section | 800 mm/1600 mm |
| Housing | 2MM thick, SUS304 stainless steel through fine welding and bending forming |
| Frame | Aluminum alloy frame with SUS304 seal-plate |
| Covers | Tempered glass covers |
| Reservoir | Stainless steel |
| Vacuum Pump | Water-loop vacuum pump 1.5 KW |
| Water Pump | 550 W centrifugal pump |
| Water Tank Movement | Advance PU universal casters, height adjustable support arm |
| Water tank back-and-forth: ±200MM, manual, mechanical gear drive | |
| Water tank height: ±50MM, manual, mechanical gear drive | |
| Water tank horizontal: ±50 mm, manual, mechanical gear drive | |
| Water Flow Control | Equipped with water level controller and water flow rate controller |
Medical-grade Puller & Cutter Combination
| Medical-grade Puller & Cutter Combination | |
| General Specifications | |
| Control Panel | Siemens HMI |
| Frame | Heavy-duty specialized aluminum profile rack |
| Housing | Stainless steel |
| Movement | Advance PU universal casters |
| Safety Cover | Liftable safety cover, large transparent sight window |
| Haul-off Device | |
| Belt Type | High-efficiency and stability foamed ribbed belt |
| Belt Size | Effective belt contact length: 500MM, width: 60 mm. Achieve effective traction without damage to the tube |
| Belt Pulley | Low inertial ribbed belt pulley |
| Motor | Japan Yaskawa servo motor X 2 (Nos.) (Independently control upper and lower belt) |
| Driver | Japan Yaskawa servo driver *2, Achieve more precise traction control |
| Driving Power | 400 W x 2 (Nos.) |
| Belt Opening | Threaded rod to develop or restore the upper and lower belt opening |
| Haul-off Speed | 0 ~ 50 M/MIN adjustable |
| Cutting Device | |
| Cut-off Type | Fly cutting |
| Blade Support | Low-inertia aluminum alloy rotary blade arm, more durable in use |
| Cutting Unit | Movable along the linear guide axis for easy operation and maintenance |
| Cutting Blade | Convenient blade replacement. Force cooling, lubricating and cleaning. |
| Cutting Bushing | Special replaceable cutter bushing which help to achieve smooth kerf without thorn |
| Motor | Japan Yaskawa servo motor |
| Driver | Japan Yaskawa servo driver, achieve more precise traction control |
| Driving Power | 1.3 kw |
| Cutting Mode | Timed cut mode and encoder pulse count mode for optional |
1.5M Transport Conveyor
| Transport Conveyor | |
| General Specifications | |
| Housing | Stainless Steel Metal Plate Bending Forming Frame |
| Movement | Movable Universal Wheels |
| Frame | Stainless Steel Screw Rod Adjustment Frame Levelness and Center Height. |
| Frame Center Height: 1000±50mm Adjustable | |
| Customized Conveying Belt Aluminum Structural Stand Anodized Surface | |
| Belt Size | Conveying Belt Effective Length 1500 mm Effective Width 80 mm |
| Drive Part | Drive Part Japan Yaskawa servo motor and Control 400 W |
| Belt Pulley | Low inertial ribbed belt pulley |
| Adjustment | Sectional Control Type Multiple Nozzles; Blowing Pressure Adjustable |
| Large Flow Air-operated Valve Control the Blowing Action | |
Collection System
| Collection System | |
| General Specifications | |
| Motor | Micro gear reducer motor: 180 W |
| Belt | Transmission Belt: 0.8 *1157*500 |
Lotion Pump Assembly Line
Now it's time to assemble all parts in efficient way by using full automatic lotion pump assembly line. Assembly line work in following four segments which provide you high speed & continuous assembling process.
Piston Assembly Machine
- Piston + valve + seal + add oil on the piston
- Speed is up to 80 pieces per minute
Pump Assembly Machine
- Body + gasket + ball + springs + piston + closure + collar + add oil on the body
- Speed is up to 80 pieces per minute
Head Assembly Machine
- Head + pump assembly + test ball presence + suction + lock head + leakage test
- Speed is up to 80 pieces per minute
Tube Machine
- Pump + roll tube
- Speed is up to 80 pieces per minute
Welcome, if possible, machines for making Auto assembly of lotion pump
The quantity is from 50,000 to 200,000 pieces
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